自动化装配系统的柔性化设计与优化策略 -电气工程及其自动化专业

摘要

随着制造业向智能化、个性化方向发展，传统自动化装配系统面临生产灵活性不足的问题。为此，本文聚焦于自动化装配系统的柔性化设计与优化策略研究，旨在提高系统对多品种小批量生产的适应能力。基于此目的，首先分析了现有自动化装配系统的结构特点和工作原理，识别出影响柔性的关键因素，包括硬件配置、软件控制逻辑以及信息交互机制等。然后，提出了一种融合模块化硬件架构与可重构控制算法的柔性化设计方案，该方案通过构建标准化接口实现不同功能模块间的快速组合与拆分，并采用自适应调度算法优化任务分配流程，确保系统能够根据产品变更需求及时调整运行状态。在实验验证环节，搭建了模拟生产线进行测试，结果表明所设计的柔性化系统不仅能够在保证装配精度的前提下缩短换型时间约30%，而且有效降低了设备闲置率，提高了资源利用率。此外，针对实际应用中的不确定性干扰问题，引入了鲁棒性优化方法，进一步增强了系统的稳定性和可靠性，为同类研究提供了新的思路与技术参考。

关键词：柔性化设计自动化装配系统模块化硬件架构

Abstract

With the development of manufacturing towards intelligence and personalization, traditional automated assembly systems face challenges in production flexibility. This paper focuses on the research of flexible design and optimization strategies for automated assembly systems to enhance their adaptability to multi-variety small-batch production. To achieve this ob jective, the structural characteristics and working principles of existing automated assembly systems were analyzed, identifying key factors affecting flexibility, including hardware configuration, software control logic, and information interaction mechanisms. Subsequently, a flexible design scheme integrating modular hardware architecture and reconfigurable control algorithms was proposed. This scheme enables rapid combination and disassembly of different functional modules through standardized interfaces and employs adaptive scheduling algorithms to optimize task allocation processes, ensuring the system can promptly adjust its operational status according to product change requirements. During the experimental verification phase, a simulated production line was established for testing. Results indicated that the designed flexible system not only shortened changeover time by approximately 30% while maintaining assembly accuracy but also effectively reduced equipment idleness and improved resource utilization. Furthermore, to address uncertainty disturbances in practical applications, robust optimization methods were introduced, further enhancing system stability and reliability, providing new ideas and technical references for similar studies.

Keyword:Flexible Design Automated Assembly System Modular Hardware Architecture

1绪论 1

1.1自动化装配系统柔性化背景与意义 1

1.2柔性化设计与优化的研究现状 1

1.3本文研究方法概述 2

2柔性化设计的关键技术 2

2.1模块化组件设计原则 2

2.2快速换型机制构建 3

2.3智能感知与自适应控制 3

3柔性化系统的性能优化 4

3.1生产效率提升策略 4

3.2系统可靠性保障措施 4