自动化装配技术在家电生产中的应用与优化 -电气工程及其自动化专业

摘要

随着家电制造业的快速发展，自动化装配技术成为提升生产效率和产品质量的关键因素。本文旨在探讨自动化装配技术在家用电器生产中的应用现状、面临挑战及优化策略，通过分析国内外相关研究成果，结合实际案例研究，提出一套系统化的优化方案。研究发现，当前家电装配线普遍存在设备利用率低、柔性不足等问题，限制了规模化生产和个性化定制需求的平衡。为此，本研究引入智能感知与控制技术，构建基于物联网的装配监控系统，实现对装配过程的实时监测与故障预警；同时，采用模块化设计理念，开发可重构装配单元，显著提高生产线的适应性和灵活性。实验结果表明，经过优化后的装配系统不仅提高了30%以上的生产效率，还将产品不良率降低了25%，为家电制造企业提供了重要的技术支持。此外，本研究还提出了基于大数据分析的质量追溯体系，为企业实现智能制造转型奠定了坚实基础，具有重要的理论价值和实践意义。

关键词：自动化装配技术家电制造智能感知与控制

Abstract

With the rapid development of home appliance manufacturing, automated assembly technology has become a critical factor in enhancing production efficiency and product quality. This study aims to investigate the current application status, challenges, and optimization strategies of automated assembly technology in home appliance production. By analyzing relevant research findings both domestically and internationally, combined with case studies, a systematic optimization solution is proposed. The research reveals that current home appliance assembly lines generally suffer from low equipment utilization and insufficient flexibility, which limit the balance between large-scale production and personalized customization needs. To address these issues, this study introduces intelligent sensing and control technologies to establish an IoT-based assembly monitoring system, enabling real-time monitoring and fault prediction of the assembly process. Meanwhile, a modular design concept is adopted to develop reconfigurable assembly units, significantly improving the adaptability and flexibility of the production line. Experimental results show that the optimized assembly system not only increases production efficiency by more than 30% but also reduces the product defect rate by 25%, providing crucial technical support for home appliance manufacturers. Furthermore, this study proposes a quality traceability system based on big data analysis, laying a solid foundation for enterprises to achieve smart manufacturing transformation, thus possessing significant theoretical and practical implications.

Keyword:Automation Assembly Technology Home Appliance Manufacturing Intelligent Sensing And Control

1绪论 1

1.1研究背景与意义 1

1.2国内外研究现状 1

1.3研究方法与技术路线 2

2自动化装配技术在家电生产中的应用现状 2

2.1家电生产对自动化装配的需求 2

2.2主要自动化装配设备的应用 3

2.3应用中存在的问题分析 3

3自动化装配技术的关键技术优化 4

3.1装配精度提升策略 4

3.2柔性装配系统构建 4