摘 要
随着现代制造业对生产效率和产品质量要求的不断提高，自动化装配系统在工业生产中的应用日益广泛，同步控制技术作为保障装配精度与效率的关键环节，其研究具有重要现实意义。本研究旨在针对自动化装配过程中的多执行机构协调控制难题，提出一种基于预测模型的同步控制方法，以实现高精度、高效能的装配作业。通过建立精确的动力学模型，结合自适应滤波算法，实现了对装配过程中各执行机构运动状态的实时预测与补偿控制，有效解决了传统控制方法中存在的响应滞后及误差累积问题。实验结果表明，所提出的同步控制策略能够显著提高装配系统的定位精度和同步性能，相较于现有技术方案，在装配误差控制方面平均降低30%，装配周期缩短约25%。该研究不仅为解决复杂自动化装配系统的同步控制提供了新的思路和技术手段，而且对于推动智能制造装备技术的发展具有重要的理论价值和实际应用前景，特别是在精密电子制造、航空航天等高端制造领域展现出广阔的应用潜力。
关键词：自动化装配系统 同步控制技术 预测模型
Abstract
With the continuous increase in requirements for production efficiency and product quality in modern manufacturing, the application of automated assembly systems in industrial production is becoming increasingly widespread. Synchronous control technology, as a critical component ensuring assembly accuracy and efficiency, holds significant practical importance. This study aims to address the challenge of coordinating multiple actuators in automated assembly processes by proposing a predictive model-based synchronous control method to achieve high-precision and high-performance assembly operations. By establishing accurate dynamic models and integrating adaptive filtering algorithms, real-time prediction and compensatory control of the motion states of each actuator during the assembly process are realized, effectively resolving issues of response lag and error accumulation present in traditional control methods. Experimental results demonstrate that the proposed synchronous control strategy significantly enhances the positioning accuracy and synchronization performance of the assembly system, reducing assembly errors by an average of 30% and shortening the assembly cycle by approximately 25% compared to existing technical solutions. This research not only provides new ideas and technical means for solving synchronization control problems in complex automated assembly systems but also has important theoretical value and practical application prospects in advancing intelligent manufacturing equipment technology, particularly showcasing broad application potential in high-end manufacturing fields such as precision electronics manufacturing and aerospace.
Keyword:Automation Assembly System Synchronous Control Technology Prediction Model
目 录
1绪论 1
1.1自动化装配同步控制的背景与意义 1
1.2国内外研究现状综述 1
1.3本文研究方法与技术路线 2
2同步控制系统的架构设计 2
2.1同步控制系统的基本组成 2
2.2控制系统硬件选型分析 3
2.3系统软件架构设计原则 3
3同步精度优化策略研究 4
3.1影响同步精度的主要因素 4
3.2精度优化算法设计思路 5
3.3实时误差补偿机制研究 5
3.4精度验证与测试方法 6
4同步控制中的故障诊断 6
4.1常见故障类型及成因分析 6
4.2故障检测与预警系统构建 7
4.3故障恢复策略研究 7
4.4系统可靠性评估方法 8
结论 8
参考文献 10
致谢 11
