自动化装配系统的质量控制与检测技术 -电气工程及其自动化专业

摘要

随着制造业向智能化转型，自动化装配系统在提高生产效率和产品质量方面发挥着重要作用。本文针对自动化装配系统的质量控制与检测技术展开研究，旨在通过引入先进的传感技术和智能算法提升装配过程的质量稳定性。研究基于工业4.0背景下的智能制造需求，聚焦于如何实现对装配过程的实时监测与精准控制。采用多传感器融合技术获取装配过程中的关键参数，并结合机器学习算法建立预测模型，实现了对装配缺陷的提前预警。通过对某汽车制造企业的实际生产线进行改造应用，结果表明该系统能够有效降低次品率约30%，显著提高了生产效率。创新点在于将深度学习与传统检测方法相结合，开发出一套适用于复杂工况的在线质量监控系统，不仅提升了检测精度，还缩短了检测周期。此外，本研究提出的模块化设计思路便于不同行业根据自身需求灵活配置，为推动我国制造业高质量发展提供了技术支持，具有重要的理论意义和实用价值。

关键词：自动化装配系统质量控制与检测多传感器融合

Abstract

As manufacturing transitions towards intelligence, the automation of assembly systems plays a crucial role in enhancing production efficiency and product quality. This paper investigates quality control and inspection technologies for automated assembly systems, aiming to improve the stability of assembly quality through the integration of advanced sensing technologies and intelligent algorithms. Based on the requirements of smart manufacturing within the context of Industry 4.0, this study focuses on achieving real-time monitoring and precise control of the assembly process. By employing multi-sensor fusion technology to acquire critical parameters during assembly and combining machine learning algorithms to establish predictive models, early warnings for assembly defects have been realized. The transformation and application on an actual production line of an automobile manufacturing enterprise demonstrated that this system can effectively reduce the defect rate by approximately 30%, significantly improving production efficiency. The innovation lies in the combination of deep learning with traditional inspection methods, developing an online quality monitoring system suitable for complex working conditions, which not only enhances detection accuracy but also shortens the detection cycle. Moreover, the modular design concept proposed in this study facilitates flexible configuration according to specific needs across different industries, providing technical support for promoting high-quality development in China's manufacturing sector, thus possessing significant theoretical implications and practical value.

Keyword:Automation Assembly System Quality Control And Inspection Multi-Sensor Fusion

1绪论 1

1.1研究背景与意义 1

1.2国内外研究现状 1

1.3研究方法概述 2

2自动化装配系统质量控制体系构建 2

2.1质量控制基本理论 2

2.2关键质量控制点确定 3

2.3质量控制流程设计 3

3检测技术在自动化装配中的应用 4

3.1常用检测技术分析 4

3.2在线检测系统集成 5