摘 要
随着现代制造业对产品质量要求的不断提高,机械部件的高精度测量已成为确保产品性能和可靠性的关键环节。本研究旨在针对复杂几何形状机械部件的高精度测量问题,提出一种基于多传感器融合与智能误差补偿的综合测量方法。研究首先分析了传统测量技术在面对复杂曲面和微小特征时存在的局限性,如测量精度不足、数据处理效率低下等问题,并结合当前智能制造发展趋势明确了研究目标。为实现这一目标,本文设计了一套集成光学扫描、接触式探针和非接触式激光测距的多模态测量系统,通过优化传感器配置和数据采集策略,显著提升了测量系统的适应性和准确性。
关键词:复杂几何形状 多传感器融合 智能误差补偿
Abstract
With the continuous improvement of product quality requirements in modern manufacturing industry, the high-precision measurement of mechanical parts has become the key link to ensure product performance and reliability. This study aims to propose a comprehensive measurement method based on multi-sensor fusion and intelligent error compensation for the high-precision measurement of mechanical components of complex geometric shapes. The research first analyzes the limitations of traditional measurement technology in the face of complex surfaces and tiny features, such as insufficient measurement accuracy, low data processing efficiency and other problems, and defines the research ob jectives based on the current development trend of intelligent manufacturing. To achieve this goal, this paper designs a set of multimodal measurement system integrating optical scanning, contact probe and non-contact laser ranging, which significantly improves the adaptability and accuracy of the measurement system by optimizing the sensor configuration and data acquisition strategy.
Keyword:Complex Geometric Shape Multi-Sensor Fusion Intelligent Error Compensation
目 录
1绪论 1
1.1机械部件高精度测量的研究背景 1
1.2高精度测量与误差分析的意义 1
1.3国内外研究现状综述 1
1.4本文研究方法与技术路线 2
2高精度测量的理论基础 2
2.1测量原理与基本概念 2
2.2常用测量方法及其特点 3
2.3测量误差的分类与来源 3
2.4数据处理与误差评估方法 4
2.5理论在实际测量中的应用 4
3机械部件测量的关键技术 4
3.1精密测量设备的选择与校准 4
3.2表面粗糙度对测量的影响分析 5
3.3尺寸公差与形位公差的测量技术 5
3.4动态测量中的误差控制策略 6
3.5提高测量精度的技术手段 6
4误差分析与优化改进 7
4.1系统误差的识别与修正方法 7
4.2随机误差的统计分析与处理 7
4.3环境因素对测量误差的影响 8
4.4测量过程中的不确定性分析 8
4.5误差优化的综合解决方案 9
结论 9
参考文献 10
致谢 11